Dryer for Sludge | Shuntec Air Source Heat Pump Dryer Manufacturer

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Chamber sludge low temperature dryer Automatic sludge drying production line Automatic dedusting sludge low temperature dryer Sludge low temperature waste heat dryer

Low-temperature Box Dryer for Sludge

Product Description

Model: ST-CSJ07WN-XT/ST-CSJ15WN-XT

Power: 7P/15P

Type: Sludge drying

Name:Low-temperature box dryer for sludge

Structure:Low-temperature drying

Machine features: Safe and stable, no explosion hazard, automatic adjustment, durable, zero emission, intelligent control, automatic dust removal, high energy efficiency

Application field: it mainly used for drying municipal sludge, industrial sludge, printing and dyeing sludge, pharmaceutical sludge, chemical sludge, leather sludge, electroplating sludge, circuit board sludge, metal sludge, wine sludge, paper sludge, coal Mud, etc..

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Automatic Production Line for Sludge Drying

Product Description

Model: ST-LSX-X series

Power: 15P/25P/40p/55p/105p/135p

Type: Sludge drying

Name:Automatic production line for sludge drying

Structure:Automatic production line

Machine features: Safe and stable, no explosion hazard, automatic adjustment, durable, zero emission, intelligent control, automatic dust removal, high energy efficiency

Application field: It mainly used for drying municipal sludge, industrial sludge, printing and dyeing sludge, pharmaceutical sludge, chemical sludge, leather sludge, electroplating sludge, circuit board sludge, metal sludge, wine sludge, paper sludge, coal Mud, etc..

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Low-temperature Dryer for Sludge with Automatic Dust Removal Function

Product Description

Model: ST-LSX-MC series

Power: 15P/25P/40p/55p/105p/135p

Type: Sludge drying

Name: Low-temperature dryer for sludge with automatic dust removal function

Structure:Low-temperature dust removal structure

Machine features: Safe and stable, no explosion hazard, automatic adjustment, durable, zero emission, intelligent control, automatic dust removal, high energy efficiency

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Low-temperature Waste Heat Dryer for Sludge

Product Description

Model: ST-LSX-Y series

Power: 16P/30P/45p/60p/75p/90p/105p

Type: Sludge drying

Name:Low-temperature Waste Heat Dryer for Sludge

Structure:waste heat drying structure

Machine features: Safe and stable, no explosion hazard, automatic adjustment, durable, zero emission, intelligent control, automatic dust removal, high energy efficiency

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ADVANTAGE 1

1.Integrated design, easy to install, movable, plug and play.

2.Cold air drying can be customized according to the characteristics of the sludge;

3.It is suitable for the mud cake after the pressure filtration of the plate and frame filter press;

4.The moisture content of wet mud is 80%-40%, the moisture content of dry mud is 10%-50%, and the weight reduction is 75%;

5.Fully enclosed dehumidification and drying, no tail gas, no peculiar smell, no odor emission, no need for deodorization;

6.Low energy consumption and power saving, fully automatic operation, no need for special personnel on duty, simple operation and convenient maintenance;

MACHINE TECHNICAL PARAMETERS

Model	ST-CSJ07WN-XT	ST-CSJ15WN-XT
Rated power	9.2KW	17.5kw
Rated current	18.5A	35A
Maximum power	15.2kw	26.5KW
Maximum current	30.4A	53A
Voltage/Frequency	380V/3N/50HZ	380V/3N/50HZ
Drying temperature	70-78″℃	70-78″℃
Number of compressors	1	2
Refrigerant	R134a	R134a
Standard water removal capacity L/24H	480	1008
Water removal capacity L/H	20	42
Cooling method	Air-cooled	Air-cooled
Air volume	1800m³/h	2800m³/h
Anti-shock level	Type I
Protection level	IPX4
Dry material moisture	10%-30%
Application range of wet mud	50-83%
Control System	Touch screen + programmable
Structure type	Chamber
Overall Dimensions（mm）	2000x1550x2100	2800x2030x2100
Sludge bucket size（mm）	1095x890x920	1500x1240x1120
Sludge treatment volume/time	0.3-0.6t/time	0.8-1.2t/time
Net Weight	520kg	1500kg

WORKING PRINCIPLE

Drying process

1.mud cake with moisture content less than 75%

Pour wet mud into mud bucket

2.Low-temperature drying

Use an electric forklift to transport the mud bucket filled with wet mud into the low temperature dryer.

3.Dry mud with 10-50% of moisture content

Use an electric forklift to transport the dry mud buckets from the dryer

4.Dried mud into bags

Use an electric forklift to transport the mud bucket with dry mud to the unloading platform

5.Take away

Use a manual forklift to transport the mud bags filled with dry mud.

Advantage 1 Machine Technical Parameters Working Principle

1.Integrated design, easy to install, movable, plug and play.

2.Cold air drying can be customized according to the characteristics of the sludge;

3.It is suitable for the mud cake after the pressure filtration of the plate and frame filter press;

4.The moisture content of wet mud is 80%-40%, the moisture content of dry mud is 10%-50%, and the weight reduction is 75%;

5.Fully enclosed dehumidification and drying, no tail gas, no peculiar smell, no odor emission, no need for deodorization;

6.Low energy consumption and power saving, fully automatic operation, no need for special personnel on duty, simple operation and convenient maintenance;

Machine Technical Parameters

Model	ST-CSJ07WN-XT	ST-CSJ15WN-XT
Rated power	9.2KW	17.5kw
Rated current	18.5A	35A
Maximum power	15.2kw	26.5KW
Maximum current	30.4A	53A
Voltage/Frequency	380V/3N/50HZ	380V/3N/50HZ
Drying temperature	70-78″℃	70-78″℃
Number of compressors	1	2
Refrigerant	R134a	R134a
Standard water removal capacity L/24H	480	1008
Water removal capacity L/H	20	42
Cooling method	Air-cooled	Air-cooled
Air volume	1800m³/h	2800m³/h
Anti-shock level	Type I
Protection level	IPX4
Dry material moisture	10%-30%
Application range of wet mud	50-83%
Control System	Touch screen + programmable
Structure type	Chamber
Overall Dimensions（mm）	2000x1550x2100	2800x2030x2100
Sludge bucket size（mm）	1095x890x920	1500x1240x1120
Sludge treatment volume/time	0.3-0.6t/time	0.8-1.2t/time
Net Weight	520kg	1500kg

*1. Nominal working condition: outdoor side: dry bulb temperature 20℃, wet bulb temperature 15℃; Indoor side: dry bulb temperature: 70℃, wet bulb temperature:

*2. The moisture discharge capacity is calibrated under standard test conditions and will be different due to indoor and outdoor wet bulb temperature changes.

*3. Models, parameters and performance may change due to product improvement without prior notice. Specific parameters shall be subject to the nameplate of the product.

Drying process

1.mud cake with moisture content less than 75%

Pour wet mud into mud bucket

2.Low-temperature drying

Use an electric forklift to transport the mud bucket filled with wet mud into the low temperature dryer.

3.Dry mud with 10-50% of moisture content

Use an electric forklift to transport the dry mud buckets from the dryer

4.Dried mud into bags

Use an electric forklift to transport the mud bucket with dry mud to the unloading platform

5.Take away

Use a manual forklift to transport the mud bags filled with dry mud.

ADVANTAGE 2

1.Modular design, which can be customized according to the processing capacity, simple installation, small footprint, no complicated civil works

2.Suitable for municipal sludge, chemical sludge, electroplating sludge, pharmaceutical sludge, circuit board sludge, printing and dyeing sludge, etc.;

3.The moisture content of wet mud is 83%-40%, and the moisture content of dry mud is 10%-50%, with a reduction of 75%;

4.The energy efficiency of comprehensive dehumidification is as high as 4.2kg.H2O/KW.h, and the operating cost of sludge is as low as 180kw.h/T;

5.Fully enclosed dehumidification and drying, no tail gas, no odor, no odor emission, no need to deodorize; low energy consumption, power saving, fully automatic operation, simple operation and convenient maintenance.

MACHINE TECHNICAL PARAMETERS

Model	ST-LSX1200X		ST-LSX2400X	ST-LSX3600X	ST-LSX4800X	ST-LSX7200X	ST-LSX9600X	ST-LSX12000X	ST-LSX4800D	ST-LSX9600D	ST-LSX14400D	ST-LSX19200D	ST-LSX24000D	ST-LSX28800D	ST-LSX33600D
Operating power /KW	15.2		28	42.1	54.5	81.5	109	136	58.5	112	163	215	268	320	373
Standard water removal capacity L/24H	1200		240O	3600	4800	7200	9600	12000	4800	9600	14400	19200	24000	28800	33600
Water removal capacity L/H	50		100	150	200	300	400	500	200	400	600	800	1000	1200	1400
Number of heat pump modules	1		1	2	2	3	4	5	1	2	3	4	5	6	7
Number of compressors/set	2		4	6	8	12	16	20	4	8	12	16	20	24	28
Cooling method	Air-cooled/water-cooled
Cooling water flow△t=12℃ m³/h	3		6	9	12	18	24	30	10	20	30	40	50	60	70
Refrigerant	R134a
Voltage/Frequency	380V/440V/3N/50HZ/60HZ
Maximum outlet temperature	48-56℃（Return air）/65-80℃（Out of the wind）
Control System	Touch screen + programmable
Application range of wet mud	Moisture content（60%-83%）(Other moisture content customization)
Dry material moisture content	Frequency conversion adjustment, moisture content 10%-50%
Forming method	Slice
Dust removal air pressure	0.4-0.8MPA adjustable
Overall Dimensions mm	4000x2500x2707	5750x3000x2780		7450x3000x2780	8950x3000x2780	12150x3000x278O	15350x3000x2780	18550x3000x278N	5750x4000x2880	8950x4000x2880	12150x4000x2880	15350x4000x2880	I8550x4000x2880	21750x4000x2880	24950x4000x2880
Structure type	Assembly
Net Weight/t	3.2		4.3	6.4	8.1	11.9	15.7	19.5	5.5	10	14.5	19	23.5	28	32.5

WORKING PRINCIPLE

Schematic-diagram-of-water-cooled-sludge-dewatering

Schematic-diagram-of-air-cooled-sludge-dewatering

Advantage 2 Machine Technical Parameters Working Principle

1.Modular design, which can be customized according to the processing capacity, simple installation, small footprint, no complicated civil works

2.Suitable for municipal sludge, chemical sludge, electroplating sludge, pharmaceutical sludge, circuit board sludge, printing and dyeing sludge, etc.;

3.The moisture content of wet mud is 83%-40%, and the moisture content of dry mud is 10%-50%, with a reduction of 75%;

4.The energy efficiency of comprehensive dehumidification is as high as 4.2kg.H2O/KW.h, and the operating cost of sludge is as low as 180kw.h/T;

Machine Technical Parameters

Model	ST-LSX1200X		ST-LSX2400X	ST-LSX3600X	ST-LSX4800X	ST-LSX7200X	ST-LSX9600X	ST-LSX12000X	ST-LSX4800D	ST-LSX9600D	ST-LSX14400D	ST-LSX19200D	ST-LSX24000D	ST-LSX28800D	ST-LSX33600D
Operating power /KW	15.2		28	42.1	54.5	81.5	109	136	58.5	112	163	215	268	320	373
Standard water removal capacity L/24H	1200		240O	3600	4800	7200	9600	12000	4800	9600	14400	19200	24000	28800	33600
Water removal capacity L/H	50		100	150	200	300	400	500	200	400	600	800	1000	1200	1400
Number of heat pump modules	1		1	2	2	3	4	5	1	2	3	4	5	6	7
Number of compressors/set	2		4	6	8	12	16	20	4	8	12	16	20	24	28
Cooling method	Air-cooled/water-cooled
Cooling water flow△t=12℃ m³/h	3		6	9	12	18	24	30	10	20	30	40	50	60	70
Refrigerant	R134a
Voltage/Frequency	380V/440V/3N/50HZ/60HZ
Maximum outlet temperature	48-56℃（Return air）/65-80℃（Out of the wind）
Control System	Touch screen + programmable
Application range of wet mud	Moisture content（60%-83%）(Other moisture content customization)
Dry material moisture content	Frequency conversion adjustment, moisture content 10%-50%
Forming method	Slice
Dust removal air pressure	0.4-0.8MPA adjustable
Overall Dimensions mm	4000x2500x2707	5750x3000x2780		7450x3000x2780	8950x3000x2780	12150x3000x278O	15350x3000x2780	18550x3000x278N	5750x4000x2880	8950x4000x2880	12150x4000x2880	15350x4000x2880	I8550x4000x2880	21750x4000x2880	24950x4000x2880
Structure type	Assembly
Net Weight/t	3.2		4.3	6.4	8.1	11.9	15.7	19.5	5.5	10	14.5	19	23.5	28	32.5

*1. Nominal working condition: outdoor side: dry bulb temperature 20℃, wet bulb temperature 15℃; Indoor side: dry bulb temperature: 70℃, wet bulb temperature:

*2. The moisture discharge capacity is calibrated under standard test conditions and will be different due to indoor and outdoor wet bulb temperature changes.

*3. Models, parameters and performance may change due to product improvement without prior notice. Specific parameters shall be subject to the nameplate of the product.

ADVANTAGE 3

1.Automatic dust removal design, which is suitable for drying sludge with a large amount of dust;

2.No need to manually clean the dust filter bag;

3.Modular design, which can be customized according to the processing capacity, simple installation, small footprint, no complicated civil works

4.Suitable for municipal sludge, chemical sludge, electroplating sludge, pharmaceutical sludge, circuit board sludge, printing and dyeing sludge, etc.;

5.Wet mud’s moisture content is 83%-40%, dry mud’s moisture content is 10%-50%, and the water reduction can reach 75%;

6.The energy efficiency of comprehensive dehumidification is as high as 4.2kg.H2O/KW.h, and the operating cost of sludge is as low as 180kw.h/T;

7.Fully enclosed dehumidification and drying, no tail gas, no peculiar smell, no odor emission, no need for deodorization;

8.Low energy consumption, power saving, fully automatic operation, simple operation and convenient maintenance;

MACHINE TECHNICAL PARAMETERS

Model	ST-LSX1200MC		ST-LSX2400MC	ST-LSX3600MC	ST-LSX4800MC	ST-LSX7200MC	ST-LSX9600MCST	ST-LSX12000MC	ST-LSX4800MC	ST-LSX9600MC	ST-LSX14400MC	ST-LSX19200MC	ST-LSX24000MC	ST-LSX28800MC	ST-LSX33600MC
Operating power /KW	15.2		28	42.1	54.5	81.5	109	136	58.5	112	163	215	268	320	373
Standard water removal capacity L/24H	1200		240O	3600	4800	7200	9600	12000	4800	9600	14400	19200	24000	28800	33600
Water removal capacity L/H	50		100	150	200	300	400	500	200	400	600	800	1000	1200	1400
Number of heat pump modules	1		1	2	2	3	4	5	1	2	3	4	5	6	7
Number of compressors/set	2		4	6	8	12	16	20	4	8	12	16	20	24	28
Cooling method	Air-cooled/water-cooled
Cooling water flow△t=12℃ m³/h	3		6	9	12	18	24	30	10	20	30	40	50	60	70
Refrigerant	R134a
Voltage/Frequency	380V/440V/3N/50HZ/60HZ
Maximum outlet temperature	48-56℃（Return air）/65-80℃（Air outlet）
Control System	Touch screen + PLC programmable controller
Application range of wet mud	Moisture content (60% – 83%) (customized for other moisture contents)
Dry material moisture content	Frequency conversion and adjustable, moisture content is 10% – 50%
Forming method	slitting
Overall Dimensions（mm）	3000x2000x2707	4750x2500x2780		6450x2500x2780	7950x2500x2780	11150x250x278O	14350x2500x2780	17550x2500x278N	4750x3500x2880	7950x3500x2880	1150x3500x2880	14350x3500x2880	I7550x3500x2880	20750x3500x2880	23950x3500x2880
Structure type	Assembled
Net Weight/t	3		4	6	7.5	11	14.5	18	5	9	13	17	21	25	29

WORKING PRINCIPLE

Advantage 3 Machine Technical Parameters Working Principle

1.Automatic dust removal design, which is suitable for drying sludge with a large amount of dust;

2.No need to manually clean the dust filter bag;

3.Modular design, which can be customized according to the processing capacity, simple installation, small footprint, no complicated civil works

4.Suitable for municipal sludge, chemical sludge, electroplating sludge, pharmaceutical sludge, circuit board sludge, printing and dyeing sludge, etc.;

5.Wet mud’s moisture content is 83%-40%, dry mud’s moisture content is 10%-50%, and the water reduction can reach 75%;

6.The energy efficiency of comprehensive dehumidification is as high as 4.2kg.H2O/KW.h, and the operating cost of sludge is as low as 180kw.h/T;

7.Fully enclosed dehumidification and drying, no tail gas, no peculiar smell, no odor emission, no need for deodorization;

8.Low energy consumption, power saving, fully automatic operation, simple operation and convenient maintenance;

Machine Technical Parameters

Model	ST-LSX1200MC		ST-LSX2400MC	ST-LSX3600MC	ST-LSX4800MC	ST-LSX7200MC	ST-LSX9600MCST	ST-LSX12000MC	ST-LSX4800MC	ST-LSX9600MC	ST-LSX14400MC	ST-LSX19200MC	ST-LSX24000MC	ST-LSX28800MC	ST-LSX33600MC
Operating power /KW	15.2		28	42.1	54.5	81.5	109	136	58.5	112	163	215	268	320	373
Standard water removal capacity L/24H	1200		240O	3600	4800	7200	9600	12000	4800	9600	14400	19200	24000	28800	33600
Water removal capacity L/H	50		100	150	200	300	400	500	200	400	600	800	1000	1200	1400
Number of heat pump modules	1		1	2	2	3	4	5	1	2	3	4	5	6	7
Number of compressors/set	2		4	6	8	12	16	20	4	8	12	16	20	24	28
Cooling method	Air-cooled/water-cooled
Cooling water flow△t=12℃ m³/h	3		6	9	12	18	24	30	10	20	30	40	50	60	70
Refrigerant	R134a
Voltage/Frequency	380V/440V/3N/50HZ/60HZ
Maximum outlet temperature	48-56℃（Return air）/65-80℃（Air outlet）
Control System	Touch screen + PLC programmable controller
Application range of wet mud	Moisture content (60% – 83%) (customized for other moisture contents)
Dry material moisture content	Frequency conversion and adjustable, moisture content is 10% – 50%
Forming method	slitting
Overall Dimensions（mm）	3000x2000x2707	4750x2500x2780		6450x2500x2780	7950x2500x2780	11150x250x278O	14350x2500x2780	17550x2500x278N	4750x3500x2880	7950x3500x2880	1150x3500x2880	14350x3500x2880	I7550x3500x2880	20750x3500x2880	23950x3500x2880
Structure type	Assembled
Net Weight/t	3		4	6	7.5	11	14.5	18	5	9	13	17	21	25	29

*1. Nominal working condition: outdoor side: dry bulb temperature 20℃, wet bulb temperature 15℃; Indoor side: dry bulb temperature: 70℃, wet bulb temperature:

*2. The moisture discharge capacity is calibrated under standard test conditions and will be different due to indoor and outdoor wet bulb temperature changes.

*3. Models, parameters and performance may change due to product improvement without prior notice. Specific parameters shall be subject to the nameplate of the product.

ADVANTAGE 4

1.Waste heat design with low temperature, which can use existing flue gas, air compressor waste heat, steam condensate water, anaerobic digestion (gas), or sludge for gasification and combustion；

2.the heating water is provided as the heat source for the drying equipment;

3.Each ton of wet mud with a moisture content of 80% is dried to dry mud with a moisture content of 10%, and the comprehensive operation power consumption is as low as 50KW/h;

4.Modular design, which can be customized according to the processing capacity, simple installation, small footprint, and no complicated civil works;

5.Suitable for municipal sludge, chemical sludge, electroplating sludge, pharmaceutical sludge, circuit board sludge, printing and dyeing sludge, etc.;

6.The moisture content of wet mud is 83%-40%, the moisture content of dry mud is 10%-50%, and the weight reduction capacity can reach 75%;

7.Fully enclosed dehumidification and drying, no tail gas, no peculiar smell, no odor emission, no need for deodorization;

8.Low energy consumption, power saving, fully automatic operation, simple operation and convenient maintenance.

MACHINE TECHNICAL PARAMETERS

Model	ST-LSX5040Y	ST-LSX9600Y	ST-LSX14400Y	ST-LSX19200Y	ST-LSX24000Y	ST-LSX28800YST	ST-LSX33600Y
Operating power /KW	16	31	46	61	76	91	106
Standard water removal capacity L/24H	5040	10080	15120	20160	25200	30240	35280
Water removal capacity L/H	210	420	630	840	1050	1260	1470
Standard heating power /kw	1	1	2	2	3	4	5
Standard heating conditions	90℃/70℃（Hot water etc）
Hot water flow m³/h	8.8	17.5	26	35	44	52	60
Standard cooling conditions kw	190	380	570	760	950	1140	1330
Cooling water flow△t=12℃ m³/h	16	31	46	61	76	91	106
Number of heat pump modules	1	2	3	4	5	6	7
Heat source	Various available waste heat, the temperature of burning hot water is greater than 85℃
Voltage/Frequency	380V/440V/3N/50HZ/60HZ
Maximum outlet temperature	48-56℃（Return air）/65-80℃（Out of the wind）
Control System	Touch screen + programmable controller
Application range	Moisture content（60%-83%）（(Other moisture content could be customized)
moisture content of dried materials	Frequency conversion and adjustable, moisture content is 10%-50%
Forming method	Slitting
Structure type	Assembled
Overall Dimensions /mm	4000x2500x2707	5750x3000x2780	7450x3000x2780	8950x3000x2780	12150x3000x278O	15350x3000x2780	18550x3000x278N
Net Weight/t	3.2	4.3	6.4	8.1	11.9	15.7	19.5

WORKING PRINCIPLE

Advantage 4 Machine Technical Parameters Working Principle